Quality Process Automation
Unifying design, manufacturing quality, and end-to-end delivery on a single platform
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- Trusted by 1,800+ global manufacturers and OEMs to streamline internal and supplier quality, inspection, and compliance across regulated industries (Automotive, Aerospace & Defense, Medical, Oil & Gas, Energy and more).
- By integrating automated 2D/3D ballooning, CMM data collection, and instant First Article Inspection (FAI) reporting directly into your core ERP, we eliminate shop-floor inspection bottlenecks, prevent scrap, and enforce full regulatory compliance (AS9100, ISO, CMMC).
- Manual quality inspection planning, GD&T extraction, and paper ballooning consume valuable engineering hours and introduce costly human error. Partnering with High QA, the software solution that automates repetitive quality workflows from design to delivery.
Quality Process Automation
- Manual data entry, disconnected quality logs, and hand-written inspection reports slow down production and erode plant profitability. Backed by 25+ years of shop-floor experience and strategic partnerships with industry-leading platforms like High QA, it automates repetitive operational workflows. It connects your CAD designs, quality inspection gates, and core ERP into a single automated engine - compressing lead times, eliminating non-conformance errors, and maximizing work-center throughput.
- Tailored for manufacturers and OEMs in precision-driven sectors - including Automotive, Aerospace & Defense, Medical, Oil & Gas, Energy - Trattos partners with High QA software solution to automate quality planning, shop-floor inspection, and compliance reporting. By linking every inspection gate, ballooned drawing, and non-conformance report back to the original 2D drawing or 3D MBD model, it eliminates interpretation errors, streamline supplier collaboration, and enforce strict regulatory compliance (AS9100, ITAR, ISO 13485, CMMC).
- In many manufacturing facilities, quality workflows are fragmented: 2D drawings and 3D models live in CAD, inspection plans in Excel, non-conformance reports (NCRs) in SharePoint, and final FAI reports are assembled by hand. The core risk isn't just software silos - it is that every manual handoff disconnects the shop floor from the original design intent. Re-keying GD&T callouts and tolerance specs introduces misinterpretation errors that immediately drain profitability:
Automated PPAP & APQP Management Platform
Streamlining High-Compliance Submission Packages from Design to Approval
High QA replaces static spreadsheets with a centralized, automated framework for the Production Part Approval Process (PPAP) and Advanced Product Quality Planning (APQP). Tailored for regulated sectors like aerospace, defense, medical, and automotive, the platform links shop-floor manufacturing data directly to required quality documentation - reducing submission complexity, enforcing ISO/AS compliance, and ensuring total audit readiness.
Key Platform Capabilities
- Integrated Document Architecture: Centralizes all PPAP deliverables into a single, synchronized database to eliminate version mismatch and manual re-keying.
- Automated & Dynamic Workflows: Automatically updates Process Flows, PFMEAs, and Control Plans in real time as shop-floor operations or engineering specs change.
- Audit-Ready Traceability: Enforces strict revision controls, task ownership, digital sign-offs, and historical tracking across internal teams and supply chains.
- One-Click Package Assembly: Groups dimensional inspection results, material certs, and cover sheets into comprehensive submission packages for fast customer sign-off.
Supported PPAP & APQP Reports & Deliverables
- Process Flow Diagrams (PFD) (Linked directly to shop-floor routings)
- Process Failure Mode & Effects Analysis (PFMEA) (With Severity, Occurrence, & Detection scoring)
- Control Plans (Including control methods, sampling rates, and reaction plans)
- Design Records & Ballooned Drawings
- Dimensional Inspection Results & Reports
- Material & Performance Test Certifications
- Initial Process Studies (Capability / Cpk Analysis)
- Measurement Systems Analysis (Gage R&R)
- Appearance Approval Reports (AAR)
- Part Submission Warrants (PSW) & Complete Submission Packages
- And more...
Case Studies
BENEFITS
- 420% ROI Achieved
- 81% Reduction in Inspection Preparation Time
- Reduced planning and reporting effort from 8 hours to approximately 90 minutes per job
- Improved Quality and Data Integrity
- Standardized Customer Deliverables
- Identified and extracted dimensions, inspection characteristics, and GD&T requirements in seconds
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BENEFITS
- 800 hours saved per yer per one license
- 55K in savings per year per license
- Connecting design to measurement with High QA Connect for PolyWorks
- Eliminated manual data transfer
- Standarized quality process across multiple plants
- Improved accuracy, consistency and traceability
- Established a secure automated digital thread
BENEFITS
- Less than one-third of the previous time required for tool validation
- More than 60% anticipated reduction in quality-team workload
- 10–15 new qualification and statistical reporting projects completed each month
- 15–20% of overall business generated by the new service offering
- Critical dimensional data available to customers in approximately 30 seconds
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Seamless Integration Architecture
Unifying Quality, ERP, CMM, and Business Intelligence Across the Shop Floor
Hardware & CAD Integration Solutions
- CMM, VMM & Gage Integration: Automated, real-time data ingestion from manual and automated Coordinate Measuring Machines directly into High QA, instantly validating inspection dimensions against drawing tolerances.
ERP & Enterprise System Connectors
- HQA ERP Connectors (Pre-Configured): Turnkey, off-the-shelf integration connectors built and maintained by High QA for mid-market manufacturing systems (including Epicor, JobBOSS, and Visual ERP).
- HQA Enterprise Connectors: Fully customizable integrations tailored to complex, multi-site global platforms (such as SAP, Infor, Oracle NetSuite, and DELMIAWorks).
- HQA ERP Lite: Lightweight, automated Excel/CSV import pipelines designed for small-scale job shops without a full enterprise API setup.
- HQA API: Robust RESTful API offering full data access for organizations with in-house software development teams building custom shop-floor automation.
Advanced Analytics & Business Intelligence
- Analytics Central Connector: Structured SQL database pipeline that extracts isolated inspection logs, NCRs, and SPC metrics into central BI platforms (such as Power BI or Tableau) for real-time executive dashboarding and trend analysis.
PolyWorks
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- PolyWorks® Integration: Direct bridge between 3D measurement hardware and shop-floor quality planning, linking complex point-cloud inspection data and 3D metrology directly to centralized quality management.
- Mainly 2D and 3D drawings
- Automatically extracts GD&T, balloons and manages all features’ measurement values
- Maps workflows & plans the inspection & sampling strategy
- Assesses and Report part conformity and manufacturing process stability
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